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Company: Quantum Lean

Waste Tags: Motion, Waiting
5S Tags:
Other Tags: Improvement (before/after)

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Paul Akers explains how to use FastCap GPS Tape to identify tools by color and keep them where they belong!

This is a simple way to reduce searching for tools and keep tools in the areas they belong.

Company:

Waste Tags: Inventory, Motion, Waiting
5S Tags: Set in Order
Other Tags:

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Paul Akers demonstrates examples of using tool foam (aka “kaizen foam”) to set tools in order.

Company:

Waste Tags: Motion
5S Tags: Set in Order
Other Tags:

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Paul Akers works on improving a manual assembly operation and eliminating tons of motion. Multiple changes are introduced and tested over a series of cycles to try to progressively improve the operation.

Company:

Waste Tags: Motion, Over Processing, Defects
5S Tags:
Other Tags: 2 Second Lean, Improvement (before/after), One piece flow

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Paul Akers answers how to get everyone participating in the practices of standardization. At FastCap, this happens every day for a few minutes in the morning.

Company:

Waste Tags:
5S Tags: Shine, Standardize
Other Tags:

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Paul Akers gives a short tour and interview at Northwest Podiatric Laboratory.

Company:

Waste Tags:
5S Tags:
Other Tags: Tour

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An entire shelf of bolt inventories. Clear label with strong visuals. Everything set in order.

Company:

Waste Tags: Inventory
5S Tags: Set in Order, Standardize
Other Tags:

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The mop bucket is set in order so that standardized shining is easy to perform.

Company:

Waste Tags:
5S Tags: Set in Order, Shine
Other Tags:

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Paul Akers’ recommendations for creating an improvement culture in which you can trust people to succeed in making good changes.

Company:

Waste Tags:
5S Tags:
Other Tags: 2 Second Lean

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Unbelievable process improvements in the SpeedTape work cell, eliminating motion and increasing simplicity.

Company:

Waste Tags: Motion
5S Tags: Set in Order
Other Tags: 2 Second Lean, Improvement (before/after)

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Watch a lean leadership daily standup meeting at FastCap.

Company:

Waste Tags:
5S Tags:
Other Tags: 2 Second Lean, Meetings

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Paul Akers shares improvements at the GlüBot work cell.

Company:

Waste Tags: Motion, Defects
5S Tags:
Other Tags: 2 Second Lean, Improvement (before/after)

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Observe a typical morning meeting at FastCap.

Company: FastCap

Waste Tags:
5S Tags:
Other Tags: 2 Second Lean

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Paul Akers explains how to create larger improvements even while small 2 second improvements are made every day.

Company: FastCap

Waste Tags:
5S Tags:
Other Tags: 2 Second Lean, Q&A

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Watch the best improvements of 2014 at FastCap.

Company: FastCap

Waste Tags: Motion, Defects
5S Tags: Set in Order
Other Tags: 2 Second Lean, Improvement (before/after)

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A shipping box packaging configuration is simplified and standardized so that motion and counting is reduced.

Company: FastCap

Waste Tags: Motion, Over Processing, Defects
5S Tags:
Other Tags: 2 Second Lean, Improvement (before/after)

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An eight minute overview video of 5S methodology.

Company: SB Cosmetic Dentistry

Waste Tags:
5S Tags: Sort, Set in Order, Shine, Standardize, Sustain
Other Tags:

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A simple jig eliminates lots of motion, strain and over processing at FastCap.

Company: FastCap

Waste Tags: Motion, Over Processing
5S Tags:
Other Tags: 2 Second Lean

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Leadership at Cambridge Engineering shares their struggles and successes becoming lean.

Company: Cambridge Engineering

Waste Tags:
5S Tags:
Other Tags: Documentary, Q&A

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A disorganized plumbing assembly cell is transformed with the basic introduction of 5S principles. The result is a more streamlined and better designed work cell.

Company: Pitt Meadows Plumbing

Waste Tags: Motion
5S Tags: Sort, Set in Order
Other Tags: Improvement (before/after)

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Paul Akers gives a grand tour of FastCap, demonstrating the company’s lean practices and quirks.

Company: FastCap

Waste Tags:
5S Tags:
Other Tags: 2 Second Lean, Tour

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Paul Akers shows off a few kanban systems at FastCap. Skip to 3:00 to view his examples.

Company: FastCap

Waste Tags: Inventory, Over Production
5S Tags:
Other Tags: Kanban

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Nothing matters more than getting quality right! Cost and delivery do not matter if the product or service is wrong.

Company: Lean Smarts

Waste Tags: Defects
5S Tags:
Other Tags:

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A simple box on the floor with a question mark is used to simplify 5S sort activities and reviewed daily.

Company: TORRE

Waste Tags:
5S Tags: Sort
Other Tags:

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See a quick changeover demonstration and before/after results at the Lean Donut Shop.

Company: Lean Smarts

Waste Tags: Waiting
5S Tags:
Other Tags: Improvement (before/after), Quick Changeover/SMED

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